Medium Silo’s


MediumSilo's



Australian farmers grow $8 to $10 billion dollars of grain per year and now are holding an increasing amount of grain on-farm for extended periods before sale or consumption by livestock. Deregulation of the domestic grain market and increasing production of “non-traditional” grain corps as alternatives to cereal grains such as wheat, barley, and oats are key factors driving the move to greater on-farm storage.

Fumigating with phosphine in unsealed silos does not kill pests at all stages of their life cycle. Repeat fumigations in unsealed silos increase resistance levels and selects for insects with a higher phosphine tolerance. In order to kill grain pests at all stages of their cycle (eggs, larvae, pupae, adult), phosphine gas concentration levels need to reach and remain at 300 parts per million (ppm) for seven days or 200ppm for 10 days. Trials show that these levels of gas concentration are impossible to achieve in silos that are not pressure tested and sealed gas-tight, so insects will not be killed at all life stages. The fumigation may appear successful when the adults die but the surviving eggs and pupae will continue to develop and reinfest the grain.

Technically, a farm silo is only truly sealed if it passes a five-minute half-life pressure test according to the new Australian Standards AS2628. Often silos are sold as sealed but are not gas-tight, rendering them unsuitable for fumigation.

APPLICATIONS TO MEDIUM SILOS (8 X 2,200TN)

BEFORE

AFTER


PROCESS OVERVIEW

1. 8 x 2000 tonne silos unsealed ready to be sealed

2. Ridgid Polyurethane spray on foam was used many years ago to try to seal the roof to wall section which is called the eave has failed. The eave section on a silo is generally the hardest area to seal. The void at the eave can vary depending on design and manufacture and needs to be very flexible as the roof and wall metal thickness are different which move at different rates. Polyurethane foam was also sprayed onto the horizontal step down roof joint to fill the void at the step. The UV’s and birds have extensively damaged the foam seal.

3. The sealing mastic product used during the construction period of the silos has become very brittle and is starting to fall away from the metal wall joints. The orange stain over these walls is the underground water that has been spraying over the silo walls while watering the gardens and lawn.

4. Aeration ducts fitted to the side wall support that goes from the lowest point possible at the bottom to the head space at the top. This is to assist the fumigation process so the fumigant can be aerated throughout the silo ensuring a 100% kill rate and a lesser amount of fumigant is required in this process.

5. Elevated Work Platforms (EWP) used for the sealing work by our skilled sealing team. Often the silos are built very close to each other which can make it difficult for sealing so we used a crane to lift a 12 tonne of EWP access equipment down between them.

6. The entire silos joints, bolts, flashings and penetrations over the walls and roof sealed using Glo-Mastic. The silos ready for 2 coats of HRC (Heat Reflective Coating) over the entire surface including the concrete stud wall to reduce the internal temperature and pressure on the seal.

7. The roof horizontal step down joint has been filled with polyurethane mastic then over coated with Glo-Mastic membrane. The same system was used at the roof to wall eave joints as these areas have a high amount of movement due to the inload conveyor system that runs overhead.

8. Topcoat application of HRC over the entire surface to reduce the internal temperature and pressure on the seal.

9. The finished seamless seal of Glo-Mastic over all the joints, bolts and filling of the void between the metal wall cladding and the external support post not allowing any water to sit in voids and pool. The Glo-Mastic membrane has been overcoated with 2 coats of HRC.

10. Sealing project completed in 8 weeks. 8 x 2000 tonne silos ready to be fumigated as this process can be done full or empty.